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El sistema Balanset-1A (en lo sucesivo, "el Dispositivo") es un kit portátil diseñado para equilibrar rotores que operan en sus propios cojinetes. Este dispositivo permite el equilibrado en uno o dos planos, aumentando significativamente la vida útil de las máquinas y mecanismos al reducir las cargas dinámicas en las unidades de rodamientos. El kit incluye dos sensores de vibración, un sensor de ángulo de fase y una unidad de medición.

Características y Aplicaciones

Direct balancing: The device permits the rotor to be balanced directly in its bearings, eliminating the need for special machines and mechanism disassembly. This simplifies the process and saves time.

Sistema automatizado: Todo el proceso de equilibrado, desde la medición hasta la instalación de pesas correctoras, se gestiona de forma automática. El usuario no necesita habilidades adicionales más allá de lo que se proporciona en las instrucciones.

Archivo de resultados: Todos los resultados de equilibrio se guardan en el Archivo de equilibrio y se pueden imprimir como protocolos si es necesario.

Funciones adicionales: El dispositivo Balanset-1A también se puede utilizar como vibrómetro normal para medir el valor cuadrático medio (RMS) de la vibración total, el valor RMS del componente de rotación de la vibración y la velocidad de rotación del rotor. Además, muestra gráficos de espectro y función de tiempo de velocidad de vibración, que pueden ser útiles para evaluar el estado técnico de la máquina balanceada.

Contenido del Paquete y Principio de Funcionamiento

The standard package includes a measuring unit, two vibration sensors, a phase angle sensor, the necessary accessories, and a flash drive with software. The device operates based on the measurement of mechanical vibrations. Vibration sensors convert the vibrations into an electrical signal, which is then processed by the measuring unit and transferred to a computer for further processing and analysis.

Recomendaciones de Equilibrio. Vibrometer mode

Condición técnica: El equilibrado solo debe realizarse en mecanismos que estén en buenas condiciones técnicas y montados de forma segura en sus cimientos. No se recomienda equilibrar mecanismos con cojinetes desgastados o dañados.

Limpieza del rotor: Antes de comenzar a trabajar, se debe limpiar el rotor de cualquier contaminante.

Resonancia: Si los resultados de la medición difieren significativamente de una ejecución a otra, esto puede indicar resonancia. En este caso, se debe cambiar la velocidad de rotación o alterar las condiciones de instalación en la cimentación.

Mediciones en modo vibrómetro: Se recomiendan mediciones preliminares en modo vibrómetro. Si el valor total de vibración coincide con el componente de rotación, el desequilibrio del rotor es el principal contribuyente a la vibración, y puede continuar el equilibrado.


Static imbalance check: For rotors with horizontal shafts, static imbalance can be checked manually by rotating the rotor 90 degrees. If imbalance is detected, a balancing weight should be installed.

Conclusión

Using the Balanset-1A device allows for effective and quick rotor balancing, improving their performance and extending their service life. This is a versatile solution for those involved in the maintenance and repair of rotating mechanisms.

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